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MOSFET Selection for High-Voltage & Low-Voltage Switching: IPW90R120C3, IRF7456T
time:2025-12-23
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In modern power design, selecting the right MOSFET for both high-voltage and low-voltage switching stages is critical for achieving optimal efficiency, reliability, and cost-effectiveness. This is not a simple part substitution, but a careful balance of voltage rating, current capability, switching performance, and thermal management. This article takes two representative MOSFETs from Infineon—the high-voltage IPW90R120C3 (N-channel) and the low-voltage IRF7456TRPBF (N-channel)—as benchmarks. It deeply analyzes their design cores and application scenarios, and provides a comparative evaluation of two domestic alternative solutions: VBP19R47S and VBA1303. By clarifying parameter differences and performance orientations, we aim to provide a clear selection guide to help you find the most suitable power switching solution for your next design.
Comparative Analysis: IPW90R120C3 (High-Voltage N-channel) vs. VBP19R47S
Analysis of the Original Model (IPW90R120C3) Core:
This is a 900V N-channel MOSFET from Infineon in a TO-247 package. Its design core is to deliver high efficiency and robustness in high-voltage, hard-switching topologies. Key advantages include: a very low gate charge (Qg) leading to an excellent Figure of Merit (RDS(on) × Qg), a high dv/dt rating, high peak current capability, and JEDEC qualification for target applications. It features a low on-resistance of 120mΩ (at 10V, 26A) and a continuous drain current rating of 36A, making it one of the best in its class for RDS(on) in a TO-247 package.
Compatibility and Differences of the Domestic Alternative (VBP19R47S):
VBsemi's VBP19R47S is also a 900V N-channel MOSFET in a TO-247 package, offering direct pin-to-pin compatibility. The main differences lie in enhanced electrical parameters: VBP19R47S offers a significantly lower on-resistance of 100mΩ (at 10V) and a higher continuous drain current rating of 47A. This indicates potentially lower conduction losses and higher current handling capability compared to the original part.
Key Application Areas:
Original Model IPW90R120C3: Its characteristics make it highly suitable for high-voltage power conversion stages requiring good switching performance and reliability.
Quasi-Resonant Flyback/Forward Converters: Ideal for primary-side switches in PC power supplies (Silver Box) and consumer applications.
High-Voltage DC-DC Conversion: Used in industrial and telecom power systems.
Alternative Model VBP19R47S: With its lower RDS(on) and higher current rating, it is an excellent performance-enhanced alternative for the same applications, potentially offering higher efficiency and power density, or serving as a robust upgrade path.
Comparative Analysis: IRF7456TRPBF (Low-Voltage N-channel) vs. VBA1303
This low-voltage N-channel MOSFET is designed for high efficiency and power density in space-constrained, low-voltage applications.
Analysis of the Original Model (IRF7456TRPBF) Core:
This 20V N-channel MOSFET from Infineon comes in a compact SO-8 package. Its core advantages are focused on low conduction loss and efficient switching in battery-powered or low-voltage bus systems:
Excellent Conduction Performance: It features a very low on-resistance of 6.5mΩ (at 10V) and can handle a continuous drain current of 16A.
Optimized for Low Drive Voltage: With an RDS(on) of 20mΩ at 2.8V gate drive, it performs exceptionally well in modern low-voltage logic-controlled systems.
Compact Power Package: The SO-8 package offers a good balance between size and power handling for medium-current applications.
Compatibility and Differences of the Domestic Alternative (VBA1303):
VBsemi's VBA1303 is a direct pin-to-pin compatible alternative in an SOP-8 package and represents a significant "performance-enhanced" choice. It boasts a higher voltage rating (30V) and superior conduction parameters: an ultra-low on-resistance of 4mΩ (at 10V) and 5mΩ (at 4.5V), along with a higher continuous current rating of 18A.
Key Application Areas:
Original Model IRF7456TRPBF: Its ultra-low RDS(on) and compatibility with low gate drive make it ideal for high-efficiency, compact applications.
Synchronous Rectification in Low-Voltage DC-DC Converters: Serving as the low-side switch in buck converters for point-of-load (POL) regulation.
Load Switching and Power Management: In notebooks, tablets, and portable devices.
Motor Drive and Battery Protection Circuits: For small brushed DC motors or as a discharge switch.
Alternative Model VBA1303: With its higher voltage rating, lower RDS(on), and higher current capability, it is perfectly suited for upgraded scenarios demanding higher efficiency, greater power handling, or more design margin in similar low-voltage applications.
Conclusion
In summary, this comparative analysis reveals clear selection and upgrade paths:
For high-voltage (900V) switching applications like PC power supplies or industrial converters, the original model IPW90R120C3 offers a proven balance of high voltage rating, good switching performance, and reliability in a TO-247 package. Its domestic alternative VBP19R47S provides a compelling performance-enhanced option with lower on-resistance and higher current capability, enabling potential efficiency gains or design headroom.
For low-voltage (20V-30V) high-current applications where space and efficiency are paramount, the original model IRF7456TRPBF sets a high standard with its extremely low RDS(on) in an SO-8 package, making it a top choice for synchronous rectification and load switches. The domestic alternative VBA1303 delivers a comprehensive upgrade with a higher voltage rating, even lower RDS(on), and higher current capacity, opening the door for next-generation, higher-power-density designs.
The core conclusion is that selection is about precise requirement matching. In the context of supply chain diversification, domestic alternatives like VBP19R47S and VBA1303 not only provide reliable backup options but also offer performance advantages in key parameters, giving engineers greater flexibility and resilience in design trade-offs and cost optimization. Understanding the design philosophy and parameter implications of each device is essential to maximizing its value in the circuit.
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